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Max cartons per pallet

Enter a carton, its weight and your pallet limits. This finds the most cartons one pallet can carry, whether space or weight runs out first, and how many pallets your shipment needs.

Checks space and weight together
Amazon FBA limits as a preset
Pallet count for a full shipment

Find your maximum

A pallet has two limits. Light cartons fill the space first. Heavy cartons hit the weight limit with room to spare.

The weight limit here includes the pallet, so the empty pallet weight comes off it first. Change any limit and the rules switch to your own.

Space or weight, whichever runs out first

Space is how many cartons fit on one layer times how many layers fit under the height limit. Weight is how many cartons the weight limit can carry once the pallet itself is taken off. The pallet holds the smaller of the two numbers.

Max cartons = the lower of (per layer × layers) and ((weight limit − pallet) ÷ carton weight)

Cartons 18 × 14 × 12 in at 25 lb on a 48 × 40 pallet with a 72 in limit fit 6 per layer and 5 layers high. That is 30 cartons at 790 lb, so space runs out first. The same cartons at 60 lb stop at 24, because 24 of them plus the pallet already reach 1,500 lb.

Amazon FBA pallets

Amazon's FBA pallet requirements are commonly published as 48 × 40 in wood pallets, no taller than 72 in including the pallet, and no heavier than 1,500 lb. Requirements change, so confirm them in Seller Central before you book. The Amazon preset in the calculator uses these numbers.

BoxHero preps Amazon FBA shipments and builds B2B and wholesale pallets out of Brooklyn. Plan the layer pattern with the pallet configuration calculator and check the class with the freight class calculator.

Common questions

Does the weight limit include the pallet?

On this calculator, yes. Enter the empty pallet weight and it is taken off the limit before cartons are counted.

What does a wood pallet weigh?

Usually somewhere around 30 to 50 lb. Weigh your own for an exact figure.

Can I mix carton sizes on one pallet?

This calculator plans one carton size per pallet. For a mixed pallet, work out each size and build the heaviest cartons on the bottom.

What if my shipment does not divide evenly?

Enter the number of cartons to ship. The table shows how many pallets you need and how many cartons go on the last one.

Start with a price.

Tell us your orders a month and units per order. You see a per-order price before you commit to anything.

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